Product Development continues to be one of Rochi's key strengths. Our unparalleled product development capabilities include the following:

  • Integrated CAD Design using Solid Edge
  • Simulation Service for CFD analysis to predict back pressure for given gas flow (through external agency)
  • In-House manufacturing of Jig Fixture & Tool Designing
  • In House programming for all CNC Machines
  • NPI consultancy & Value Analysis with Value Engineering
  • Sound Attenuation & Spectral Analysis
  • Solutions in Exhaust Gas after treatment with SCR, DPF & DOC in collaboration with PURItech Gmbh, our JV Partners

Pillars of Product Development

Rochi's product development cycle is based on four pillars:

  • Quality Control
  • Verification
  • Validation and Testing
  • Prototyping

Quality Control

We ensure quality control by putting in place following checkpoints for all our products:

  • Control Plans / PFMEA / PPAP
  • Quality Plan / Pre dispatch Check sheet
  • CMM & CNC Data interface for Manufacturing & Quality Control

Verification

  • 3D Modeling (Pro Engineer)
  • Data Management and Control
  • Gas flow Analysis for Back Pressure
  • Gauges / Templates for Threads and Profiles
  • Jig Fixtures for dimensional conformation

Validation and Testing

  • Leakage / Hydro Testing
  • WPS / PQR Validation as per ASME section IX , AWS D1.1 , ISO3834
  • Qualification of welders for GMAW / GTAW
  • Salt Water / Scratch Test for Paint
  • Millipore Testing for Cleanliness.
  • Emission Test Lab at Waldshut Tiengen GERMANY

Prototyping

  • Modular Assembly for Proto Fixture
  • On Line CMM verification
  • 3D / CNC Tooling
  • DFM review
  • Quality Plan